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(HRC55°/56°/58°/60°/62°/65°) Ball Nose End Mill

1. Ball-end milling cutters are tools with ball-end-like blades that are installed on milling machines and used for milling various curved surfaces and arc grooves. Ball end milling cutter is also called R cutter
2. Made of carbide/tungsten steel, which is sharper and wear-resistant.
3. Coating: Importedtarget DLC colorful coating
4. Support customization
5. HRC: 55°/56°/58°/60°/62°/65°
6.Flute:2
7. Applicable: copper, aluminum, aluminum alloy, aviation aluminum, magnesium alloy, zinc alloy, etc.
8. Applicable machine tools: CNC machining centers, engraving machines, precision engraving machines and other high-speed machines
9. Main features: The sharp-angled positive rake angle blade is finely ground and sharp. The 2Flute geometric cutting design is more stable during cutting. It adopts a new spiral groove design and a large-capacity eyebrow row space to make cutting smoother and non-stick, achieving high efficiency. Processing, high workpiece precision and good gloss
10. Chinese source manufacturer, cheap price

Product Detail

HRC Coating picture
55° DCL colorful HRC55° colorful coated milling cutter
55° antique steel color HRC55°bronze coated milling cutter
56° / HRC56° milling cutter
56° Nano antique steel color HRC55°bronze coated milling cutter
58° Nano black HRC58° nano black coated milling cutter
60° Nano blue HRC60° Nano Blue Coated Milling Cutter
62° Nano black HRC58° nano black coated milling cutter
65° Nano blue HRC65° Nano Blue Coated Milling Cutter

(HRC55°/56°/58°/60°/62°/65°) 2Flute ball milling cutter model specification table:

ball milling cutter structure diagram

R=Radius   d1=Flute Diameter     d2=Shank Diameter   L1=Overall Length    L2=Flute  Length      

specifications Radius(mm) Flute  Length(mm) Shank Diameter(mm) Overall Length(mm)
R0.5*2*D4*50L 0.5 2 4 50
R0.75*3*D4*50L 0.75 3 4 50
R1*4*D4*50L 1 4 4 50
R1.25*6*D4*50L 1.25 6 4 50
R1.5*6*D4*50L 1.5 6 4 50
R1.5*6*D3*50L 1.5 6 3 50
R1.5*6*D3*75L 1.5 6 3 75
R1.5*6*D3*100L 1.5 6 3 100
R1.75*7*D4*50L 1.75 7 4 50
R1*4*D2*50L*2F 1 4 2 50
R2*8*D4*50L 2 8 4 50
R2*8*D4*75L 2 8 4 75
R2*8*D4*100L 2 8 4 100
R2.5*10*D6*50L 2.5 10 5 50
R2.5*10*D5*50L 2.5 10 5 75
R2.5*10*D5*75L 2.5 10 5 75
R2.5*10*D5*100L 2.5 10 5 100
R3*12*D6*50L 3 12 6 50
R3*12*D6*75L 3 12 6 75
R3*12*D6*150L 3 12 6 150
R4*16*D8*60L 3 12 6 100
R4*16*D8*75L 4 16 8 75
R4*16*D8*100L 4 16 8 100
R4*16*D8*150L 4 16 8 150
R5*20*D10*75L 5 20 10 75
R5*20*D10*100L 5 20 10 100
R5*20*D10*150L 5 20 10 150
R6*24*D12*75L 6 24 12 75
R6*24*D12*100L 6 24 12 100
R6*24*D12*150L 6 24 12 150
R7*28*D14*100L 7 28 14 100
R7*28*D14*150L 7 28 14 150
R8*32*D16*100L 8 32 16 100
R8*32*D16*150L 8 32 16 150
R9*36*D18*100L 9 36 18 100
R9*36*D18*150L 9 36 18 150
R10*40*D20*100L 10 40 20 100
R10*40*D20*150L 10 40 20 150

FQA:
1. Rapid wear of the back rake face
① Under conditions of equal metal removal rate, reduce the cutting speed or increase the feed rate;
② Check the coolant flow rate.

2. Micro-chipping on the Flute
① Reduce the feed rate;
② Use climbing (up) milling;
③ Check the machine tool's backlash and stability;
④ Inspect the tool holding condition;
⑤ Reduce the tool overhang length.

3. Flute chipping
Under conditions of equal metal removal rate, reduce the cutting speed;
Decrease the depth of cut.

4. Poor surface quality
① Increase the helix angle of the tool;
② Increase the number of flutes on the tool;
③ Reduce the feed rate;
④ Decrease the depth of cut;
⑤ Use climbing (up) milling instead of conventional milling;
⑥ Prevent the formation of built-up edge.

5. Vibration and noise
① Adjust the cutting speed (to avoid machine tool resonance);
② Use climbing (up) milling instead of conventional milling;
③ Check the tool clamping condition.

6. Chip clogging
① Choose a tool with fewer flutes;
② Check the coolant flow rate;
③ Direct the coolant onto the cutting edge;
④ Reduce the feed rate.

Reminders:
1. Reducing the tool overhang length by 20% can result in a 50% reduction in tool deflection.
2. When the tool cuts to the corner of the workpiece, the contact arc between the tool and the workpiece increases rapidly, leading to greater cutting forces, more deformation, and higher temperatures at the corner, which can reduce tool life. Therefore, when machining the corners of cavities, it is advisable to slow down.

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